Polyethylene welding machine

Polyethylene welding machine as the name implies use for polyethylene pipes welding this type of welding is also called butt welding the working method of this type of welding is as follows : at first step put the pipe in the machine and tighten the jaws and then put the milling cutter in the machine and bring the jaws of the machine closer together until the pipes bring to the milling cutter , continue cutting the pipes until the chip comes out as a strip . in the next step the jaws return and pickup the milling cutter , clean the end of both pipes with isopropyl alcohol and put the heater on the machine and bring the jaws together again until the pipes stick to the heater , after the boiling the pipes edges return the jaws back and take off the heater then we glue the pipe together . at this step should enter the required pressure and time according to the welding table to have a complete and standard weld . after the this step put on the pressure but let the pipe stay in the machine until the cooling time is over . after cooling time we can open the jaws and take off the pipe from the machine .

 

This welding machine have the models at the bellow :

Handy machine , Semi hydraulic machine , Full hydraulic machine and

CNC machine . ( CNC model have the artificial intelligence )

In the handy machine operator should do the all the works with hands

In the semi hydraulic welding machine , hydraulic pressure is applied with a manual oil pomp and at the full hydraulic machine pressure is applied with a hydraulic power box . at the CNC machine same as the full hydraulic machine pressure is applied with a hydraulic power box but device instead of operator calculate the pressure welding time and the cooling time according to the bar of pipes , PE100 or PE80 and which size of pipe do the weld .

For welding polyethylene Gas pipe should be kind of CNC machine until the Gas company supervisor approves the welding .

CNC polyethylene welding machine of Rotengaran Parse have Gas company approval .

Welding machine have these parts at all :

Chassis of the device , Milling cutter , Heater , Cutter and Heater box , Bites in the different sizes and Flange .

In the Semi hydraulic machine attach a handy oil pomp to chassis

in the full hydraulic machine have power box instead of handy oil pomp

polyethylene milling cutter has two models of drill and gearbox , at the pipe upper than 10 bar usually use of gear box cutter , gear box cutte produce at two model 3phase and 1phase.

Heater too have two models electric heater and gas heater .

The Bites are produce in two models , strip and wide

 

List of polyethylene welding machines

 

GRP pipe

The GRP pipe is made of a resin substrate reinWforced with GRP glass fibers. The fabrication of these pipes is based on the advanced process of continuous screw fibers. This process makes it possible to use continuous fibers of glass around the pipe with discontinuous cut fibers (Chop) that are placed in different directions in the composition of the pipe. The use of continuous fibers in this direction increases the strength of the pipe and reduces its production cost. In this method, three main types of raw materials are used to create compact layers with maximum efficiency. In addition to resin, continuous glass fibers and cut fibers are used together to create high annular strength and reinforce axial strength.

 

 

Price of fiberglass pipes – Price of GRP pipes – GRP PIPE
The price of GRP PIPE fiberglass pipe. Contact the business unit of the largest producer of polyethylene pipes in Iran. Experienced consultants Rutengran Parseh will offer you the lowest price of competitive GRP pipes. Get in touch with us.

Inquiry about the price of GRP – fiberglass pipes
To announce the price, please send the following information via WhatsApp to +989121414029, Engineer Mohammad Reza Azizi. We will send the price of your inquiry in the shortest possible time.

Type of fluid passing inside the drinking water pipe, sea water,….
Joint type (adhesive bell space, butt)
Fluid temperature
Are the lines superficial or buried
Is pipe depth required (to calculate Stephens) required?
The soil around the pipe is saline or sandy and ordinary soil
How many times is the pressure pipe?

 

 

Nr	Description	DN (mm)	PN (bar)	SN (Pa)	Price (USD)
1	GRP PIPE WITH COUPLING	200	10	10000	12.995
2	GRP PIPE WITH COUPLING	250	10	10000	19.435
3	GRP PIPE WITH COUPLING	300	10	10000	24.955
4	GRP PIPE WITH COUPLING	400	10	10000	35.65
5	GRP PIPE WITH COUPLING	500	10	10000	51.635
6	GRP PIPE WITH COUPLING	600	10	10000	71.645
7	GRP PIPE WITH COUPLING	700	10	10000	95.22
8	GRP PIPE WITH COUPLING	800	10	10000	112.93
9	GRP PIPE WITH COUPLING	900	10	10000	140.76
10	GRP PIPE WITH COUPLING	1000	10	10000	172.385
11	GRP PIPE WITH COUPLING	1100	10	10000	203.78
12	GRP PIPE WITH COUPLING	1200	10	10000	240.35
13	GRP PIPE WITH COUPLING	1300	10	10000	279.795
14	GRP PIPE WITH COUPLING	1400	10	10000	322.23
15	GRP PIPE WITH COUPLING	1500	10	10000	362.94
16	GRP PIPE WITH COUPLING	1600	10	10000	410.78
17	GRP PIPE WITH COUPLING	1700	10	10000	461.61
18	GRP PIPE WITH COUPLING	1800	10	10000	515.315
19	GRP PIPE WITH COUPLING	1900	10	10000	572.24
20	GRP PIPE WITH COUPLING	2000	10	10000	622.955